Coating machine

Coating machines second-hand | Lamination machines | Carpet back coating lines | Powder coating | Paste dot | Flat bed | Flame lamination

1 pc. lamination line (Ref. No. 7148286).
2200 mm working width, year of construction 2013.
The line is composed of:
1.) Unwinder with pre heat unit KRÖGEL.
2.) neXcal compact thermobonding ANDRITZ.
3.) Roller application system LACOM.
4.) Offset printing unit for one colour EKS.
5.) Automatic turret winder PSA WINDERWORKS.
With inline cutter AUTOWOVEN.
6.) Packing line JÜRGENS.
7.) Thermo oil mixing unit NESS.
All components are made in 2013. 

1 pc. finishing line (Ref. No. 7148317).
2700 mm working width, year of construction not known, used.
Previously used for glass decoration fabric.
The line is composed of:
- Unwinder.
- Accumulator.
- Brake device.
- Pre dryer (electro infra red).
- Main dryer (steam heated drying cylinders).
- Cutting unit.
- Inspection machine.
- Accumulator.
- Winder. 

1 pc. interlinings coating line SCHAETTI (Ref. No. 7148229).
Year of construction 1980, second-hand.
The start up of the line was in 1982. 
The line is suitable for coating a wide range of interlining fabrics in
different methods, e.g. dots, brush, paste and pressing different fabrics
together. The scope of supply includes:
1. Roll frame.
2. Brush and scatter unit to apply coating material.
3. Dots-like scattering unit to apply coating material.
4. Oven, 2 meters long, 7 elements.
5. Hard pressing unit and roll up.
6. Control unit for the entire process, temperature, speed etc.
7. Accessories including compressor installation. 
Electric requirements: 3 phase, 60 A. 

1 pc. lick roller MENSCHNER with foam feeder ZIMMER (Ref. No. 7148226).
2300 mm roller width, year of construction 1963.
Rubber cloth width 2250 mm.
Revolver coating head with 3 different coating blades.
LENZE DC drive re-newed. 
With foam feeding unit ZIMMER KLAGENFURT.
Max. 2300 mm working width. Construction year 1989. 

1 pc. Hot melt installation MELTEX (Ref. No. 7148225).
1300 mm max. working width, year of construction 1993, second-hand.
The line is still erected, but stopped from production approx. 2006. 
The unit is composed of:
- Unwinder, tensile frame and winder.
  Some electrical parts of the winder are missing.
- Tank for glue melting. 

1 pc. foam mixer HANSA type Uni-Mix XXL (Ref. No. 7148206).
Year of construction 2010, second-hand machine.
Total flow capacity: 1000 - 4000 kg/h.
Infeed denseness: 1300 - 1700 g/l.
Foam denseness: 500 - 1000 g/l. 
Measuring range air controller: 2 - 100 Nl/min. 
With air automatic, Automatic system AS 1, quantity control
MA 1, MA 2 and MA 4, receipt management, cleaning program. 
Weight of the machine: approx. 1500 kg.
Main dimensions: 350 x 1300 x 1950 mm LxWxH. 
Weight of pump station 4 - tenside: approx. 150 kg
Main dimensions pump station 4 - tenside:
1470 x 390 x 980 mm LxWxH. 
Weight of pump station 5 - colour: approx. 60 kg.
Main dimensions pump station 5 - colour:
1330 x 480 x 900 mm LxWxH. 
Weight of pump station 6 - hardener: approx. 80 kg.
Main dimensions pump station 6 - hardener:
1500 x 520 x 970 mm LxWxH. 
With air cooling for the switch board, temperature control,
cooling unit, static mixer, 2 dosing pumps (pump 5 and 6),
foam distribution with counter pressure control. 
Electrics: 3/PE/400 Volt/ without neutral.
50/60 Hz, 25 kW / ~ 42 Ampere.
Control voltage 24 Volt DC.
Control: Micro Innovation XI/ON.
Operator's element: MICRO INNOVATION XV-430. 

1 pc. hotmelt coating installation MELTEX  (Ref. No. 7148164)
1600 mm working width, year of construction 1993. 

1 pc. carpet back coating line BABCOCK GMBH (Ref. No. 7148025).
Year of construction 1991. The line is gas-heated.
Heat recovering via heat wheel.
Main dryer 4 + 14 fields duett. 
Pre-Dryer 5/6 fields. Pre coat for gel foam, textile backing, action-back. 

1 pc. Latex coating line for dot coating BOMBI POM (Ref. No. 7147975).
The size of the latex machine is 25 meters in length and 2 meters in
width. The absorption power is 12 - 15 kW.
For a 600 x 1000 mm bath mat, approx. 35-38 g Latex are necessary.
The output when working mats of this size, is approx. 105 pieces per
hour, operated by one person.

1 pc. carpet back coating line for Latex application EAGLE
(Ref. No. 7147976). 1150 mm to 2250 mm working width.
Year of construction 2004. 2 application places.
1 smooth and 1 embossed calender for design.
The machine is steam heated. 
The size of the latex machine is 60 meters in length and 5 meters in
width. The absorption power is 100 kW. 

1 pc. powder lamination line SALADIN (Ref. No. 7147946).
3500 mm working width.
The line is complete with powder scatterer, oven with heaters from the
top, calendar and cutting installation. 

1 pc. coating line ISOTEX VTX.5.P2 (Ref. No. 7147788).
1600 mm working width, year of construction 1992.
The total number of working hours is relatively low. The line has been
used for a few months only and is in storage since then.
The total length of the line is 18 m. The total width is 3400 mm.
The line is consisting of:
Winder / unwinder model AV, SV.
Tensioner ST.T.
Rakel (knife) model KR.
Cooling unit model RAN3.
Dryer model VTX5, 5 sections each 2 m. 
Electric: 24,5 kW. Heated by steam 0,8 mPa. Steam consumption
approx. 400 kg/h. The dryer is prepared for heating by oil. 
The total weight is approx. 11 tons. 

1 pc. acryl foam lamination line WINDMÖLLER + HÖLSCHER KG / BECK
(Ref. No. 7147752).
550 mm working width, year of construction 1991 / 1992 / 1993, used.
The line is designed for production of paper wall coverings laminated with
acryl foam and is consisting of: 
- Lamination unit type LAMIPRINT, year of construction 1993. 
- Roll collection and packing unit HUGO BECK, type BP 700.
  Year of construction 1991. 
- HUGO BECK unit type SL 712, year of construction 1991. 
- Box packer to pack rolls into a box.
  Manufacturer: MAF VERPACKUNGSTECHNIK. Type
  KARTOMAT-600. Year of construction 1992. 
Output approx. 300 rolls per hour.
Annual capacity approx. 1,8 million rolls per year. 
The line is designed to laminate two layers of paper by glue lamination.
Additional possible processes are: Embossing in synchronization with the
printed pattern, packing into the card boxes and confection. 
The line has one station for printing / acryl coating and an airknife to cover
paper with water-resistant paint. 
The line was in operation at a 5 colour HOLWEG printer dedicated for
paper wall covers. 

1 pc. full impregnation line (Ref. No. 7147622).
1800 mm working width. The line is consisting of:
- 1 pc. foulard, 2 rolls in horizontal position.
  One roller made of iron, the other made of rubber.
  Complete with the impregnation tank.
- Infrared.
- Drying cylinders, 30 rollers. Heated by thermal oil.
  Complete with suction.
- Accumulator.
- Centering system.
- Cutting unit.
- Winder. 

1 pc. double sided lamination line LEMAIRE / STORK / MATTHYS
(Ref. No. 7147550).
The line is suitable to laminate both sides of a nonwoven compound fiber
melt (Polypropylene, Polyethylene or other) to a paper or other
compatible material. The gluing is obtained by softening the melt fiber.
The line is consisting of:
- Reel unwinder axial hydraulic control with 6 carriages (unwinding /
  winding) and hydraulic unit.
- Heated cylinder of 400 mm diameter, manufactured by LEMAIRE, with
  NOMEX conveyor belt and unwinder for paper or other material. Heated
  by thermo oil. Temperature control by temperature sensors and digital
  display.
- Heated cylinder of 600 mm diameter, manufactured by STORCK, with
  tape transport and dispenser for paper or other material. Temperature
  control by heat sensors and digital display.
- Winder axial control by hydraulic unit.
- Inspection machine with 3 cutting units MATTHYS  2 x 900 mm wide, total
  finished 1800 mm. The machine does the edge trim and makes a center
  cut.
- Winding axial coreless, programmable meter counter and automatic
  drop-out of the roll (set at 10 m).
- Semi automatic packing machine for Kraft paper.
- The line is controlled by inverter line, switch board and control panels.
The line is specially suitable for the lamination of products for insulation
such as heat and sound insulation under parquet layer. 

1 pc. hotmelt coating system for line application DITTBERNER
(Ref. No. 7147488). 2000 mm working width.
The application jets are fixed. 

1 pc. powder lamination machine VILLARS (Ref. No. 7142971).
1800 mm roller width, year of construction approx. 1992/93.
1.600 mm material width.
With powder scatterer and 3.000 mm infrared heating field.
With calender.
With double band cooling press.
With line control (turning frame).
With 4.000 mm accumulator.
With batching unit type winder.
With cross cutter.
With edge trimmer left and right side.
With roll take-off.
With 2 large accumulators on entry.
With 2 unwinders on entry.
With cooling device and water tank.

1 pc. latex back coating line  (Ref. No. 7147233).
3600 - 5200 mm working width. The coating line is consisting of: 
1. Pfister mixing station.
1 pc. mixing controller.
1 pc. PC screen.
1 pc. printer.
1 pc. mixing tank scale display.
2 pcs. mixing containers.
1 pc. dust removing unit.
4 pcs. balance tanks.
2 pcs. intermediate tanks (reserve).
2 pcs. balance tanks.
1 pc. chemical tank.
4 pcs. chalk silos.
7 pcs components storage tanks. 
2. Sewing machine
1 pc. sewing machine.
1 pc. crane.
1 pc. unwinding unit.
1 pc. rotating frame.
1 pc. J Box with a capacity of 250 m.
1 pc. heading and hoover.
1 pc. flat damper with roller brush.
1 pc. rotating frame (made by Erhardt and Leimer). 
3. Dryer
1 pc. pre dryer
1 pc. gas IR heater with 4 fields.
1 pc. gelling dryer.
1 pc. main dryer. 
4. Commissioned works
1 pc. licker roll system including control unit with 2 rolls.
1 pc. table with foam roller.
1 pc. Hansa- mixer.
1 pc. mixer (self made). 
5. Fleece supply
1 pc. tissue supply unit with unrolling unit.
1 pc. crane way.
1 pc. pressure unit with lips and under-counter in a variety of widths. 
6. Coining
1 pc. embossing station 3 swivel embossing roller. 
7. Cooling field
1 pc. cooling box. 
8. Compensator and inspection
2 pcs. compensators with pneumatic control - capacity approx. 60 m.
1 pc. compensator with pneumatic control - capacity approx. 70 m.
1 pc. inspection line - Capacity approx. 50 m. 
9. Winder
1 pc. winder with control unit.
1 pc. packaging system with automatic film feed.
1 pc. roll table with conveyor belt. 
10. Heat recovery
1 pc. complete recovery from Behr. 
11. Latex rest preparation
1 pc. pressing out machine.
2 pcs. tank agitators and pumps.
2 pcs. alkalis - acid containers. 
12. cooling device
1 pc. cooling device (Riedel). 

1 pc. foam mixer HANSA (Ref. No. 7147106).
Year of construction 1985. 

1 pc. PTFE membrane lamination line (Ref. No. 7146996).
Year of construction 2010. The line is consisting of:
- MENZEL lamination machine
Roller width 800 - 1800 mm. Nominal width of the roller 2000 mm.
Speed 2 - 20 m/min. Production speed 4 - 18 m/min.
Material thickness 1 - 7 mm.
Weight of material: 200 - 1500 gr/sqm.
Max. roll diameter 1500 mm.
Weight of lamination material 2 - 440 gr/sqm.
Max. weight 600 kg.
Tensile stress of the lamination material 10 - 20 N absolute.
Tensile stress of product: 200 - 2000 N.
Linear pressure of the calender: 2 - 50 N/cm.
Integration of an induction calender roll, diameter 400 mm,
steel surface, max. 400 °C temperature.
Drive by LENZE / SPS SIEMENS S 7.
The length of the inspection table is approx. 1000 mm.
- Air permeability tester INTRO
Traversing system.
Working width 1650 mm.
Speed 15 m/min.
Online system AP3N-OS.
Measuring range: 3 - 250 l/qdm 200 Pa.
The system can measure the permeability in length
direction, crosswise and zigzag direction.
Including 8,4" touch screen monitor.
- Sewing machine ZELLGER
UNION SPEZIAL 2200 AAS to connect the ends
of the material.
Max. 1700 stitches/min.
Stitch length 3 - 9 mm.
- Crane HEBETECHNIK
Yale electric chain hoist. Max. load 2000 kg.
Crossbeam TTS2,0. Max. load 2000 kg.
- Chiller HMS INSTALLATIONEN GMBH
Air cooled chilled water unit TECHNIBEL,.
16,3 kW capacity. Power consumption 6,27 kW. 

1 pc. licking roller MENZEL (Ref. No. 7146795).
2700 mm working width, year of construction 1992.
Completely made from stainless steel.

1 pc. rotor spraying coating system CONSULTEX (USA)
(Ref. No. 7146408).
The line originally was used to apply a carpet backing in the weight range
of approx. 30 to 100 gr/sqm. The line has been used for trials only and is
now available for sale because requirements of customer had changed.
The line is specially well for flame retardant application, odor application in
nonwovens and also resin coating, but then with 50 % solids and low
amount due to the limited dryer capacity.
With MENZEL IR 6 zones heaters.
The line is consisting of:
CONSULTEX spray applicator IQ 141:
- Max. spray width 2400 mm.
- Max spray rate per rotor carrier 3300 ml/meter/minute.
- Electrical 440 V /  3 phases /  60 Hz.
- Compressed air 5 bar = 73 psi.
1 Mounting Frame and Dryer for applicator:
- Face width 2600 mm.
- Product width 2400 mm.
- Product: Nonwoven 300 gsm - 700 gsm.
- Operating Speed: up to 25 meters/min.
- Electrical characteristics: 440 V / 3 phases / 60 Hz.

1 pc. lick roller (Ref. No. 7146101), 1400 mm working width. 

2 pcs. autofoamer units DATACOLOR  (Ref. No. 7146032).
Year of construction approx. 1996/1997, 5000 mm working width.
The machines have not been used for the last 8 years.

1 pc. Hotmelt coating system L-TECH DITTBERNER (Ref. No. 7145941).
Year of construction 2004, second-hand.
The hot melt coating system is consisting of:
- Gearwheel pump application system DTA-105/1.
- 24 application jets (without air pressure),
- by 2 distributors each 12 pieces.
(The feeding rails are not part of the scope of the supply.)
The condition of the machine is good. It has been dismantled already.

1 pc. licking machine MENZEL (Ref. No. 7145909).
2700 mm working width, year of construction 1992.
Made from stainless steel.

1 pc. coating machine RIMSLOW PRECOAT W 1600 (Ref. No. 7145114).
Year of construction 2003.
The machine is suitable for preparing textiles with inkjet coating for digital
direct print or to give a flame retardant coating to textiles.

 

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Tornado Textilmaschinen GmbH Import-Export is used textile machinery dealer from Germany / Europe. We offer surplus nonwovens equipment and pre-owned textile machinery for sale. We buy and sell second-hand coating machines, lamination machinery, carpet back coating lines, powder coating machines, paste dot coating machinery and used flame lamination lines. Your offers and enquiries will be appreciated.

 

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